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Welcome to the new 2010 edition of S-CARS.ORG

September 16, 2010 in Darin's Drivel

Misano Red RS5

RS5

Click here to register your user ID on our new web site.

We admit it. We’re old. Well, in “web years” I guess we’re pretty darn old. This site was born back on May 8th, 1998 and if you’re a long time member you know it has gone through several redesigns over the years. How things have changed!

We’ve been running the old PostNuke based site for what seems like forever and it is well past time to move on for a number of reasons. The NEW version of S-CARS that you see before you (albeit in an unfinished state) represents a big leap forward. It will be far easier to manage all of our content for one thing. That is great for the site moderators and contributors but what about for you, the visitor? Well, for starters you’ll notice that we’re a lot more social. Social networking hits the S-Cars community? Yes, sort of!

“S” is for social? No, not entirely but you will notice that you can now make friend connections with follow owners and can even post activity updates about what you’re up to with you car(s). I encourage you to jump right in and give it a whirl. Dive into the forums as well and start some discussions. We REALLY need help from you, the enthusiasts, to make this site all that it can be.

Known issues?  Yes, there are a few kinks… such as our header image.  We’ll sort that out shortly tough.  Internet Explorer is not happy with the new web site, so if you’re using IE, chances are that you’re missing out on the login box at the moment (we’re looking into this issue).  For now, we’re best viewed with Firefox or Google Chrome.  Another issue is that we don’t yet have a lot of content moved over from the old web site.  Both sites will remain up during the transition but that does remind us to warn you about something.  When you register for your user account here, be sure to log into the settings area and select notifications.  Once you are there, disable notifications for new content postings.  If you don’t do this you’ll likely get overwhelmed by emails from the system as we start moving large amounts of content from the old site to new site.  Don’t say we didn’t warn you!  (We’ll send an alert to all users once it is safe to turn that feature back on once the move is completed.)

What can you do here right now?  Well, the user groups and forums are up as are the new classified section and web links area.  We do have a few pretty pictures to look at as well and we’ll try to start posting some new content every day or two.

In closing, we’d like to extend a special thanks to the S and RS car owners and enthusiasts who make this site what it is.  We’ve been known for our more mature and level headed users over the years and we hope to see that trend continue.  Thanks and enjoy!

Darin Nederhoff

Founder, S-CARS.ORG

P.S. – It has come to our attention that Internet Explorer users may encounter some site compatibility issues when trying to view the web site. Prior to sending out our update e-mail the site was tested with Chrome, Firefox, Internet Explorer and Safari via iPhone and it seemed to be about the same in each. Since then however it appears that we’ve got an issue which is causing the registration and login box along with site menu and polls to vanish from the right side of the screen.

We’re looking for the cause of this issue but in the meantime if you’ve got another web browser at your disposal we’d suggest using it to view the site. You’ll be missing out if you don’t.
Finally, since the registration link is missing for IE users, you can do so directly via this URL: http://s-cars.org/site/register

Replacing a cracked tail light reflector lens

February 16, 2012 in C4 UrS4/S6 FAQ

One area that seems to be a common trouble spot as these cars get older is the plastic tail light lens that surrounds the trunk lock cylinder.  The lens cracks and you start getting a tail light lens that fills with water.  Replacement is not as hard as you might think.  We’ve posted some photos and text showing the process.

Audi 20V Turbo 5 cylinder ECU Fault Codes

February 16, 2012 in 200 20V FAQ, C4 UrS4/S6 FAQ, RS2 FAQ

  • 1111 (Blink Fault Code), 65535 VAG1551/2 Fault Code Number
    Engine Control Unit (ECU) Defective memory circuits,
    Incorrect Checksum for internal memory (EPROMs)
    (this can occur on some modified ECU’s) Check ECU ground connections, Check EPROM programming
    Symptom: Check engine light may come on
  • 1231 (Blink Fault Code), 00281 VAG1551/2 Fault Code Number (S4/S6 with AAN engine Only)
    Vehicle Speed Sensor (G68),
    Open circuit or short circuit, speed sensor malfunctioning
    Symptom: A/C compressor does not shut off during wide open throttle in 1st gear
  • 2111 (Blink Fault Code), 00513 VAG1551/2 Fault Code Number
    RPM sensor (G28)
    Open or short circuit, sensor malfunction
    Defective sensor & cables, metal fragments on flywheel teeth
    Symptom: Engine will not start, misfires, may stop running
  • 2112 (Blink Fault Code), 00514 VAG1551/2 Fault Code Number
    Timing reference sensor, (G4) (located 62 degrees BTDC)
    Sensor malfunction, Flywheel pin damaged/missing, Mis-located Sensor,
    distance to flywheel pin greater than 1.2mm (3/64 inch), wiring shielding problem for G4,
    hall sensor out of adjustment (3B and early AAN engines only)
    Symptom: Engine will not start, possible low power
    Fault code can occur after cranking the engine during a no start condition
  • 2113 (Blink Fault Code), 00515 VAG1551/2 Fault Code Number
    (G40) Hall sensor in distributor
    (3B, early AAN engines) or camshaft position Hall Effect sensor later S4/S6 AAN engine).
    Distributor alignment, faulty sender, Mis-located sensor & distributor, Cam timing possibly incorrect on AAN engine, Check lower Crankshaft Gear keyway
    Symptom: Engine will not start, power loss, check engine light may come on during driving above certain RPM
  • 2121 (Blink Fault Code), 00516 VAG1551/2 Fault Code Number
    Idle switch problem
    Switch open circuit, stuck closed Switch defective (Internal solder connections intermittent) or wiring problem
  • 2141 (Blink Fault Code), 00535 VAG1551/2 Fault Code Number
    Knock regulator #1
    Excessive knock, timing is being retarded by maximum amount,
    Symptom: Low boost on 20V, Fuel octane too low, Excessive Compression, excessive boost
  • 2142 (Blink Fault Code), 00524 VAG1551/2 Fault Code Number
    Knock sensor #1 (G61)
    Open or short circuit, Defective sensor Check sensor and wiring
    Symptom: Timing retarded, High fuel consumption, power loss, Boost pressure not attained
  • 2143 (Blink Fault Code),00536 VAG1551/2 Fault Code Number
    Knock sensor #2, (Cylinders 3, 4, 5)
    Excessive knock, timing is being retarded by maximum amount.
    Symptom: Fuel octane too low, Excessive Compression, excessive boost
  • 2144 (Blink Fault Code), 00540 VAG1551/2 Fault Code Number
    Knock Sensor #2, (G66) (Cylinders 3, 4, 5)
    Open or short circuit, Defective sensor or wiring
    Symptom: Timing retarded, High fuel consumption, power loss, Boost pressure not attained
  • 2212 (Blink Fault Code), 00518 VAG1551/2 Fault Code Number
    Throttle potentiometer,
    short circuit to + or to ground,moisture or corrosion in harness connector
    Check throttle potentiometer resistance from idle to full throttle.
    Symptom: Lack of power or boost pressure is not attained
  • 2214 (Blink Fault Code), 00543 VAG1551/2 Fault Code Number
    Engine Over-revved
    Engine has exceeded rev limit 7440 RPM on 20V engine) Driver has heavy right foot.
  • 2221 (Blink Fault Code), 00575 VAG1551/2 Fault Code Number for 3B 20V Turbo engine ONLY
    Manifold Pressure too low, or too high, control difference.
    Vacuum hose to ECU pressure sensor Vacuum hose missing or leaking, Check hose
    Symptom: Loss of Power
  • 2222 (Blink Fault Code), 00519 VAG1551/2 Fault Code Number
    ECU Internal Pressure sensor (G71)
    Pressure sensor defective,
    Repair or replace ECU or replace internal pressure sensor
  • 2223 (Blink Fault Code), 00528 VAG1551/2 Fault Code Number
    Altitude Sensor (F96)
    Break in wiring or short to + or ground Symptom:
    Symptom: Loss of power, boost pressure is not attainable
  • 2224 (Blink Fault Code), 00544 VAG1551/2 Fault Code Number
    Maximum Charge Pressure Exceeded,
    Intake air leak after turbocharger, ECU Vacuum/pressure line has leak between intake manifold
    Waste gate or pressure hose, Waste Gate Solenoid/hose problem, ECU pressure sensor malfunction
    Symptom: Misfire during wide open throttle, boost pressure too high
  • 2231 (Blink Fault Code), 00533 VAG1551/2 Fault Code Number
    Idle Speed Control Valve (N71)
    Idle speed adaptation maximum limit exceeded or Minimum adaptation limit not reached
    Sticky or binding ISV, Mass Air Flow Meter (G70) offset, additional air introduced between G70 and N71
    Symptom: Idle speed too low, or too high, Add air leak.
  • 2234 (Blink Fault Code), 00532 VAG1551/2 Fault Code Number
    Supply Voltage Problem, ECU (J220) supply voltage too low or too high
    Poor ECU ground connection at intake manifold, battery discharged, check battery current drain with engine off
  • 2241 (Blink Fault Code), 00538 VAG1551/2 Fault Code Number (3B 20V Turbo Engine Only)
    Second Knock Sensor, (G61)
    Excessive knock, maximum control limit exceeded,
    open circuit in signal wire from G28 engine speed sensor or G4 ignition timing sensor or G28 and G4 are reverse connected to ECU (J220), Fuel Octane too low, Abnormal Engine noises, Open circuit in knock sensor shielding (G61)
    Symptom: low boost, Moderate power loss, higher fuel consumption, top speed not attainable
  • 2312 (Blink Fault Code), 00522 VAG1551/2 Fault Code Number
    Coolant sensor (G62)
    Open or short circuit, Defective sensor or wiring, high resistance between sensor G62 and ECU J220
    Symptom: Cold starting difficulties at low temperatures, Poor idle and acceleration during warm up
  • 2322 (Blink Fault Code), 00523 VAG1551/2 Fault Code Number
    Inlet air temp sensor (G42)
    Open or short circuit, Defective sensor or wiring
    Symptom: Slight power loss, Increase in fuel consumption
  • 2324 (Blink Fault Code), 00553 VAG1551/2 Fault Code Number
    Mass Air Flow (MAF) Sensor (G70)
    Open or short circuit, defective sensor, Signal too low or too high, Open circuit between G70 and ECU J220, Voltage supply interrupted or short to ground
    Symptom: system in limp home mode, very poor performance and acceleration, difficult to accelerate
  • 2341 (Blink Fault Code), 00537 VAG1551/2 Fault Code Number
    Oxygen Sensor Control Limit exceeded,
    fuel pressure too low or too high, intake or exhaust leak, defective ignition system component, intake air leak after air mass sensor, O2 sensor is faulty
    Symptom: CO before catalyst is below 0.3% or greater than 1.0%, Extremely lean or overly rich exhaust, Spark Plug fouling
  • 2342 (Blink Fault Code), 00525 VAG1551/2 Fault Code Number
    Oxygen Sensor (G39)
    Sensor Wiring or Sensor defective Heat resistor in sensor defective, Signal wiring shorted to ground, Fuel tank empty, Ignition system component failure, air leak at mass air flow sensor, air leak in exhaust pipe before catalyst, poor ECU ground wire connection at intake manifold.
    Symptom: Emissions not within specifications, increased fuel consumption, rich exhaust, spark plug fouling,
    Carbon Monoxide (CO) percentage above 3%,
  • 2413 (Blink Fault Code), 00561 VAG1551/2 Fault Code Number
    Mixture Adjustment,
    Adaptation limit exceeded, Adaptation limit not reached, Leakage in exhaust system before 3 Way catalytic converters, Incorrect signal for Mass Air Flow Sensor, Spark plugs, ignition coil(s), or Ignition Coil Power output stage malfunctioning
    Symptom: Rich mixture, increased fuel consumption
  • 3424 (Blink Fault Code), 00824 VAG1551/2 Fault Code Number (3B 20V Turbo Engine Only)
    Fault Lamp Trigger Defective, short to + or to ground
    Symptom: “Check” engine light on dash does not light up with ignition on
  • 4343 (Blink Fault Code), 01247 VAG1551/2 Fault Code Number
    Carbon Canister Solenoid, Evaporative Canister Purge Valve (N80),
    Open or short circuit, +12V supply circuit breaker or fuse open?
    Symptom: Poor response in part of load range, fuel odors, idle speed or quality may be affected
  • 4411 (Blink Fault Code), 01249 VAG1551/2 Fault Code Number
    Fuel Injector for Cylinder 1, (N30)
    Open or short circuit, +12V supply circuit breaker or fuse open
    Symptom: Engine runs rough or stalls
  • 4412, (Blink Fault Code) 01250 VAG1551/2 Fault Code Number
    Fuel Injector for Cylinder 2, (N31)
    Open or short circuit, +12V supply circuit breaker or fuse open
    Symptom: Engine runs rough or stalls
  • 4413, (Blink Fault Code) 01251 VAG1551/2 Fault Code Number
    Fuel Injector for Cylinder 3, (N32)
    Open or short circuit, +12V supply circuit breaker or fuse open
    Symptom: Engine runs rough or stalls
  • 4414, (Blink Fault Code) 01252 VAG1551/2 Fault Code Number
    Fuel Injector for Cylinder 4, (N33)
    Open or short circuit, +12V supply circuit breaker or fuse open
    Symptom: Engine runs rough or stalls
  • 4421, (Blink Fault Code) 01253 VAG1551/2 Fault Code Number
    Fuel Injector for Cylinder 5,
    Open or short circuit, +12V supply circuit breaker or fuse open
    Symptom: Engine runs rough or stalls
  • 4431, (Blink Fault Code) 01257 VAG1551/2 Fault Code Number
    Idle Stabilizer Valve solenoid, (N71)
    Open or short circuit, check circuit breaker or fuse for +12V supply
    Symptom: Engine speed out of range, Engine might die when cold, Engine runs rough or has flat spot,
    Note: When in limp home Mode, idle speed is between 1100 and 1200 RPM
  • 4442, (Blink Fault Code) 01262 VAG1551/2 Fault Code Number
    Waste Gate Frequency Valve, (N75)
    Open or short circuit, sticking valve, malfunctioning valve
    Symptom: Boost pressure too high or too low, Severe misfiring during full throttle due to high boost
  • 4444, (Blink Fault Code) 00000 VAG1551/2 Fault Code Number
    No Faults have been recorded.
  • 0000, (Blink Fault Code) 00000 VAG1551/2 Fault Code Number
    End of Diagnostic Output

Lacking Boost? Chasing a high boost cut-out issue…

January 29, 2012 in C4 UrS4/S6 FAQ

One of the most frustrating issues you may face while owning an UrS4/S6 (especially on modified cars) may be high boost cut-out issues.  Being pre-OBD II, these cars are less prone to give you the annoying (yet helpful) check engine light when problems arise.  Then, when you DO actually retrieve a stored engine code it is often so vague that it pretty much confirms what you already knew… the engine isn’t running right.

In my case, I have a full RS2 spec S4 that normally runs 28 PSI max boost.  It had run strong and run well for many years with only the occasional ignition coil failure to dampen an otherwise perfect ownership experience.  I should also point out that I’m one of those slightly crazy people who chose to stick with the factory ignition coil setup rather than the popular 1.8T/2.0T coil conversion option.  My reason for this?  Well, as inexpensive as the conversion kits are, I have certainly heard of a lot more failures with them than with the more expensive stock coils.  Sure, the conversion kits make for easier swapping when a coil does fail but it is nice if you can just avoid that premature failure in the first place.  The original Beru coils are often good for 80k-120k miles and that was good enough for me to stick with them.

In my case, the high boost cut-out issue seemed to be exactly like the weak ignition coil failures I had experienced in the past.  The car would seemingly run fine up to about 14 PSI of boost at which point it would stumble badly and emit a cloud of rich exhaust smoke out the tailpipe.  Since I had replaced three of the five ignition coils in the past I decided it made sense to replace the remaining two coils, especially since I had over 150,000 miles of use on them.  I swapped them and figured that would be the end of my problems – it wasn’t.

Since I had been working nearly 60 hours a week as an automotive service manager for a German specialty shop, my time to troubleshoot my own car was extremely limited.  Ironic isn’t it?  My problem would persist for quite some time before I had time to dig into it further.  As long as I drove sanely it wasn’t really an issue which made me question whether I had either a fuel supply issue or perhaps an internal ECU issue.  I started leaning towards a fueling issue after my car would sometime take a few extra cranks before starting in the morning.  I’ve seen a failing fuel pressure regulator cause that sort of behavior in the past so I swapped in my spare RS2 fuel pressure regulator.  Naturally, there was no change and my sanity slipped further away from reality.

I should also mention that I had gone through a number of boost leak checks and had found a few very minor leaks but nothing significant.  With those out of the way I was down to:  1. Fuel issue 2. ECU issue 3. Engine issue (compression?)

The compression test confirmed that the engine was not yet dead so that was a relief.  Swapping ECUs with another car also didn’t resolve the issue.  It had to be fuel, right?  Well, it seemed unlikely as I had actually had the fuel pump replaced with a stock Bosch unit just over a year earlier.  It was actually the 3rd fuel pump my car had been through in its 160,000 mile life.  The 2nd pump I had been using was a Pierburg unit which was supposed to be pretty much the same as the Bosch but as it turns out it wasn’t.

I decided to order the high flow fuel pump from 034 Motorsport along with their fuel pump relay.  Much frustration was had due to the fact that the relay from 034 was actually wired incorrectly and would blow a fuse each time the car was started.  Nice.  Once the error was discovered and corrected all was well in the world again and full boost runs are back.

Moral of the story?  Sometimes it isn’t a boost leak or a coil.  Make sure you’ve got enough fuel.  :-)

 

//SFestX: Festivus Maxiums…

July 5, 2011 in Krasusky's Corner

a Decade of der //Fest… 8/27 cometh!

Join us Saturday, August 27, 2011 for //SFX… a Decade of //SFest… Hosted by www.coventrymotorcar.com, and located at 2152 Boston Turnpike, Coventry, CT 06238.

A decade has passed since I spawned //SFest in my humble backyard in Tolland, CT. While it has grown and evolved, one constant that has remained SOLID is:

***YOU***

You all are the only reason there is //SFest, without you this would have died a quiet death yearses ago (I tried, really I did).

It is also unpossable w/o a solid team of //Staffers, which we have fortunately retained and attracted over the years. Me, I’m just the idjut ringleader… them… they make it happen.

You know who they are – reach out and give them a hug (ain’t kiddin, do it… w/o them I’d have packed my tent and gone home after //SFest2003 outgrew my feeble yard):

Jeff The Instigator Postupack, Domo Arigato Bobbo Rossatobin Rossato, Jim Really Is Pasqualooney, Schteever Young, The Don Warren, Julian The Grille Barerra, //Scott Sierakowski, Mikee Changes Cars More Than Underwear Lardizabal, Ed da Fridge DiGregory, Rob Whattapal Eagleye, and Neil Schtroker Poillon.

We’re endeavoring yet again to conduct yet another epic endeavor, which somehow we always seem to best. While nothing particularly ‘special’ (besides me, I’m told I’m ‘speccccciaaaal’) is planned for our Decade of Decadence, you can be assured //SFest’11 will be Just Not Right as alwayz.

That much, is guaranteed. //Shenanigans, fersure. I’ve already got a few Not Particularly Right ‘things’ lined up (neither of which are even German, go figure? Well, one ‘sorta’ is… sorta. Sched’d to land w/in the month I’m told muwahahahahaa). The camaraderie and bonds that have formed via the years of creating this community are immeasurable and highly treasured.

There are many who have //Fested @ all 9 to-date, many newcomers, and many who plan to pop their //Fest cherry this year. You’re one of us regardless, you’re in good hands amongst the maniacism that is //SFest.

Please visit //SFest.com to pre-register, purchase event //Schwag, discounted raffle tickets, etc. Note, ***pre-registration (discounted admission) ends Fri 8/19***. Stay tooned for further debauchery details as they emerge.

See you all 8/27 – always the weekend prior to Labia Day Weekend – plan accordingly. Be there. We will.

//SFest cometh…

-Paul and the //SFest Staff
Come check us out!

www.sfest.com

S-Fest 2010 Video Recap

January 17, 2011 in Events, Krasusky's Corner

Check out this cool video recap from S-Fest 2010 courtesy of Ed DiGregory.

//SFest 2010 from Ed DiGregory on Vimeo.

Audi of America to show at SEMA for first time

October 20, 2010 in Press Releases

- New Audi After Sales products and technology to be unveiled
- Audi Autonomous TTS Pikes Peak demo planned for Nov. 2
- Audi vehicles, plus R8 Custom Spyder by STaSIS Engineering to be shown

HERNDON, Va., Oct 20, 2010 – Audi of America today announced that it will exhibit — for the first time ever — at the SEMA Show, the premier automotive specialty products trade event in the world, Nov. 2-5, 2010, in Las Vegas, Nevada.

“We’re thrilled to be a part of the SEMA experience, and look forward to turning heads with our vehicles, demonstrations, and a sophisticated lineup of After Sales and electronics products that enhance connectivity and entertainment,” said David Tait, Audi’s lead After Sales executive and spokesman on the SEMA project.

“We think Audi owners will be delighted to learn about our new technologies that will enable them, in cooperation with Audi dealers, to personalize their Audi vehicles in exciting and interesting new ways. Our show cars will represent the pinnacle of what owners can do with an Audi, and unleash a variety of opportunities for our vendors, as well.”

In addition to After Sales products, the six-vehicle display will feature the Autonomous Audi TTS Pikes Peak, and the Audi R8 Custom Spyder by STa?SIS Engineering equipped with a supercharged engine (5.2 FSIV10 – 710 HP).

A demonstration of the Autonomous Audi TTS Pikes Peak is planned for Tues., Nov. 2, at 3:40 pm, just outside the North Hall. (More details to follow.)

A full complement of Audi of America / After Sales news and information will be distributed during the show, and posted on www.audiusanews.com.

The exhibit will also be equipped with special, extreme sports Audi gear.

“Let’s just say we’ll have a few distinctive, concept items on the stand that definitely won’t
disappoint the unique SEMA audience,” he added.

In addition to a record vehicles sales year, Audi After Sales has expanded its portfolio of Genuine Audi Accessories offerings leading to an all-time record sales year in both its parts and accessory business within the U.S.

September 2010 sales of Audi cars and SUVs marked the sixth record month of 2010, and also represented the best third quarter ever in Audi U.S. sales history. The September results keep the German luxury automaker on track to set a vehicle sales record in the U.S. by year end. The existing annual sales record for Audi in the U.S. is 93,506 vehicles sold in 2007.

The Audi of America SEMA exhibit will be located in the Mobile Electronics Area of the Las Vegas Convention Center’s North Hall, Booth 11245.

Da Green Monstah goes back to da dyno

October 14, 2010 in Hap's Peak

Green Monstah on the dyno

Green Monstah on the dyno

S-Heads,

Well, we were headed to the dyno with Brendan to do some logging to see if my butt dyno was gonna agree wit da Superflow about moh powah foh Da Monstah. I met Brendan at Carz in Lakewood, CO this morning bright and early. Temps were in the high 60s on a gorgeous Colorado Autumn day. The only changes on the car were a set of fresh seals on the Comp Turbo, a new Turbosmart wastegate with a 14lb spring, and 1500 miles of break-in on Da Monstah. To refresh your memory, the car pulled 674hp/591tq with the Tial WG and a 1 bar spring. With a couple of shots to the NOS serpentine spray bar to purge the nitrous  we were off with a high boost run. This time the car pulled 35lbs of boost. The results were stunning to say the least:

755hp/710tq at the wheels!!!

I should also mention that the silver line running to the engine is to measure back pressure to the turbo. When the tubular exhaust manifold was built, we attached a threaded bung on every runner to be able to measure things like back pressure and EGT for each cylinder. The motor was only showing 5 lbs of pressure which is excellent for this boost level.

Unfortunately the sensor the dyno guys were using stopped reading the rpm midway through the run because the motor had torqued itself over from the strain of the pull and moved too far away from the sensor. We had to get my car off the dyno so they could do some more VEMS tuning on BABS’ car so we pulled my car off to get some real work done.

The next phase that I was planning for the car involved sending the turbo to the Comp Turbo guys for them to machine out the compressor housing a little to accept a billet compressor wheel and having them rebalance the turbo. Given the 750hp+ that the car puts down, I can safely say that I see no reason to go any further. I’ll also be running the car on the low boost program which still gives me 28lbs. Plenty nough for the street, I say.

Hap, wit dakine Monstah numbahs not from Evahboost, Maguire

Paris Motor Show 2010: Audi quattro concept

October 11, 2010 in Events

INGOLSTADT, Germany, Sep 30, 2010  -  The 1980 Geneva Motor Show saw the debut of an automobile, whose name went on to become more than just a symbol for a long line of success by the manufacturer. The quattro from Audi is also the gold standard for the combination of winning motor sport qualities with the utmost in everyday practicality.

In celebration of the 30th anniversary of the debut of the quattro, Audi is presenting a show car at the 2010 Paris Motor Show that moves a futuristic interpretation of this concept into the fast lane: the Audi quattro concept, a thoroughbred driving machine with 300 kW (408 hp), five-cylinder turbocharged engine, a lightweight body and – of course – the latest generation of quattro permanent all-wheel drive.

The very first glimpse of the new Col de Turini White show car awakens memories of another legendary ancestor: the 1984 Sport quattro, a 306 hp evolutionary stage of the Audi quattro Coupé with a shortened wheelbase. In fact, the Audi quattro concept also represents the systematic further development of a production coupé using high-performance technology. The foundation is provided by the powerful Audi RS 5, one of the brand’s sportiest production vehicles ever.

The Audi development engineers shortened the wheelbase by 150 millimeters (5.91 in) and lowered the roofline by around 40 millimeters (1.57 in) compared to the four-seat coupé on which it is based. Like its predecessor from 1984, the 2010 show car is now also a two-seater. The heavily modified body is made primarily of aluminum, with the hood, the rear hatch and other components made of carbon.

The low weight of the superstructure leads to significant secondary effects in other components of the vehicle, such as the transmission, the chassis and the brake system. As a result, the Audi quattro concept weighs just 1,300 kilograms (2,866.01 lb), almost exactly the same as the Sport quattro from 1984. This once again moves Audi, the pioneer of lightweight construction, to the head of the pack.

The know-how and technologies of the quattro concept body will characterize Audi’s entire production model portfolio in the future.

In another move that benefits the vehicle’s weight, the eight-cylinder engine from the production model has been replaced under the hood by a turbocharged, inline five-cylinder engine that can trace its roots back to another Audi sports car – the TT RS. In the Audi quattro concept, the longitudinal FSI turbo produces 300 kW (408 hp) and accelerates the car from 0 to 100 km/h (62.14 mph) in only 3.9 seconds. Torque is distributed as needed via a six-speed manual transmission.

The Audi quattro concept uses the latest evolutionary stage of the quattro permanent all-wheel drive system to deliver its power to the road. The key innovation, the crown-gear center differential, is compact, lightweight, and can vary the distribution of power between the front and rear axles over a broad range, enabling the quattro drive system to react within milliseconds to coax the maximum of fun and safety out of every last bit of torque.

Design
Brawny, compact, powerful: The appearance of the Audi quattro concept makes no secret of its potential. Although the genes of the elegant Audi A5 and RS 5 Coupés are impossible to overlook, the appearance of the show car is far more aggressive and extroverted. Even the obvious differences between the base model and the evolution are more dramatic than between the Ur-quattro and the Sport quattro in 1984.

The concept car’s wheelbase is 150 millimeters (5.91 in) shorter than that of the RS 5. The primary reason for this, of course, was to enhance agility and reduce weight – form follows function.

In contrast to Sport quattro, the Audi designers also shortened the rear overhang by a total of 200 millimeters (7.87 in) to maintain the harmony of the basic proportions. Roof height was reduced by 40 millimeters (1.57 in) for this same reason.

With its exterior dimensions (length x width x height) of 4.28 m (14.04 ft) x 1.86 m (6.10 ft) x 1.33 m (4.36 ft) and wheelbase of 2.60 m (8.53 ft), the Audi quattro concept fits neatly into the sports car segment.

The low roof also reduces the height of the greenhouse and thus lowers the vehicle’s visual center of gravity. The muscular C-pillar is clearly an homage to the design of the Ur-quattro. As with that model, the trademark four rings can be found at the transition to the side of the vehicle, but in this case they are stamped into the sheet metal. Together with the large center-locking, 20-inch wheels in a 7-twin-spoke design, the lines make for extremely dynamic and powerful proportions when viewed from the side.

The wheel wells in the arched fenders are prominently flared – another quote from the design language of the Sport quattro. The same applies to the distinctive air outlet on the right side of the hood, which allows the five-cylinder engine to breathe more freely.

A significant feature of the front end is the stark single-frame grille. The elimination of the chrome frame lends it a functional and technical character. Large, upright air intakes at the corners of the bumper underscore the performance of the power plant.

The top of the grille merges into the flat strips of the headlight modules with their clear glass covers. All light units use ultra-efficient LED technology. The LED elements change their appearance between a horizontal and a vertical arrangement and thus change the character of the front end of the vehicle depending on the lighting function activated.

The strongly molded front skirt includes integrated carbon elements. This lightweight, yet extremely strong material is also used for the rear hatch and the hood, which are unpainted on the inside in order to use the visual quality of the material as a design element. The large spoiler integrated into the rear hatch is also made of carbon and extends automatically as needed and can be adjusted for maximum downforce.

Interior
The interior of the coupé is reduced and clean. The dashboard is very slender and seems to float over the separate center console. Shortening the wheelbase meant losing the rear seat of the RS 5 on which it is based. In its place is a shelf for helmets or luggage. Awaiting the two occupants are filigree bucket seats, during whose development the issue of lightweight design played a central role. They weigh only 18 kilograms (39.68 lb) each – a weight advantage of roughly 40 percent versus a conventional production seat. The seats are equipped with either three- or four-point belts.

Awaiting the driver is a clearly organized workplace that exudes quality from its carbon surfaces and upholstered leather inlays. The color scheme with satin black for the carbon elements and rally beige for all of the leather areas offsets the various functional units from one another and emphasizes the handcrafted character of the interior.

The classic driver orientation (“wrap-around architecture” in the designer jargon) of the cockpit is typical Audi. The control unit for the MMI touch system and the shift lever for the six-speed transmission are located on the extremely slender center console.

The instrument cluster is completely digital. The large, three-dimensional visor-like display contains all of the information required by the driver and thus also replaces the classic MMI central display. The clear graphics, the stark black-and-white contrast and the subtle red highlights are precise and modernly interpreted – an indicator instrument for a driving machine, with no superfluous touches. The driver has the choice between an everyday mode, which combines the indication of the speed and engine revs with the content of the MMI, and racing mode, whose graphics revisit and refine the digital instrument of the Ur-quattro from the 1980s.

The driver will find another reminder of the Ur-quattro’s cockpit on the sides of the cockpit cowl: On both the right and left sides are four flat buttons. The ones on the left control the stopwatch function in racing mode, and the ones on the right are for the menu of the MMI system.

Infotainment
Entertainment is offered not just under the hood, but also in the form of digital media. A customizable web radio can use the driver’s cellular phone to connect to digital radio stations all over the world, if desired, for a sheer endless array of genres and musical styles. Playback of the driver’s own files and playlists is also supported.

Communication also benefits from access to corresponding online services. Whether the online address book or the driver’s own cellular phone, the MMI combines all data into a single view. Contacts are always available wherever the user happens to be.

To pay proper respect to the Ur-quattro as the winner of numerous rally world championships, a so-called “prayer book” – the classic rally copilot’s track description – can be displayed in racing mode. It provides precise information about the route ahead for an authentic rally feeling – even if a copilot is not available.

Body
A true sports car is always a light car, and the Audi quattro concept shines in this discipline as well.

The key factors are the choice of material and the design. Rather than mostly steel as in the Audi RS 5, the body comprises lightweight aluminum components assembled using Audi Space Frame ASF technology. Extruded sections, die-castings and aluminum sheets form an impact-resistant structure of exceptional strength. The hood and the rear hatch with its integrated, moveable spoiler, plus the bumpers and numerous aerodynamic components are made of even lighter and high-strength carbon.

The body-in-white of the coupé weighs just 159 kilograms (350.53 lb); it would be nearly 50 percent heavier if made entirely of steel.

The low weight of the superstructure leads to significant secondary effects regarding size and weight in other components of the vehicle, such as the transmission, the chassis and the brake system. All together the Audi quattro concept tips the scales at just 1,300 kilograms (2,866.01 lb), which is roughly 200 kilograms (440.92 lb) lighter than even the comparably sized Audi TT RS, whose body is also largely made of aluminum.

The power-to-weight ratio of 4.3 kilograms (9.48 lb) per hp already says a lot about the car’s dynamic potential. It is on par with that of the 525 hp Audi R8 V10, a veritable supercar. The quattro concept also has a much better power-to-weight ratio than its Sport quattro predecessor. Although the Sport quattro weighed the same, the production version of its five-cylinder engine only developed 306 hp.

Engines and transmissions

The allure of the five-cylinder engine
High-performance five-cylinder gasoline engines enjoy a long tradition at Audi, powering cars like the Ur-quattro to the head of the pack. Audi resurrected this line back to life in 2009 with the 340 hp, turbocharged FSI engine in the TT RS. The further developed engine in the Audi quattro concept extracts even more potential from this new, state-of-the-art five-cylinder foundation.

Numerous tweaks resulted in a substantial power increase to 408 hp, and its 480 Newton meters (354.03 lb-ft) of torque also leave the base version far behind.

Its basic concept makes an Audi five-cylinder an unusual engine. It has a firing interval of 144 degrees and a firing order of 1-2-4-5-3, alternately between directly adjacent cylinders and cylinders that are far apart.

This produces the distinctive rhythm and musical sound, which are also the result of the intake and exhaust geometry. A specially designed torsional vibration damper at the front end of the crankshaft compensates for the free moments of the engine.

Turbocharged gasoline engines are a traditional Audi domain, and the five-cylinder turbo in the Audi quattro concept is also a high-performance engine. Displacing 2,480 cubic centimeters, it produces 300 kW (408 hp) between 5,400 and 6,500 rpm. Peak torque of 480 Nm (354.03 lb ft) is already available at 1,600 and remains constant through 5,300 rpm. The powerful unit accelerates the Audi quattro concept from 0 to 100 km/h (62.14 mph) in just 3.9 seconds.

The 2.5 liter TFSI is extremely compact. Its cylinder spacing measures 88 millimeters (3.46 in); the external main bearings were moved inside. Only 494 millimeters (19.45 in) long, the long-stroke engine (bore x stroke 82.5 x 92.8 millimeters [3.25 x 3.65 in]) is suitable not only for transverse installation in the TT RS, but also for longitudinal installation in the emphatically short front end of the Audi quattro concept.

Its low weight of only 183 kilograms (403.45 lb) is also a record. It helps keep the total weight of the show car low and also offers significant advantages for the distribution of axle loads and thus for the car’s handling.

The 408-hp five-cylinder engine is surprisingly frugal, requiring an average of just 8.5 liters/100 km (27.67 US mpg). Its high efficiency can be attributed to the combination of FSI direct fuel injection and turbocharging, two Audi core technologies. This TFSI pairing harmonizes perfectly in motorsports, the world’s most demanding test lab: It has powered the R8 race car to five victories in the 24 Hours of Le Mans and 63 victories in 80 other races.

The successful quattro principle
In the Audi quattro concept, Audi uses the latest evolutionary stage of its permanent all-wheel drive system for longitudinal engines – the quattro drive with self-locking crown-gear center differential and torque vectoring. 30 years after the debut of the first quattro at the Geneva Motor Show in 1980, Audi has once again expanded its lead over the competition.

Inside the new center differential are two rotating crown gears that owe their name to the crown-like design of their teeth. The front crown gear drives the output shaft to the front differential, the rear crown gear the propshaft to the rear axle. The connection here is provided by an ambitious construction. The new drivetrain design is roughly 3 kilograms (6.61 lb) lighter than the previous one.

The crown gears mesh with four rotatable pinion gears. They are arranged at right angles to each other and are driven by the differential’s housing, i.e. by the transmission output shaft.

Under normal driving conditions, the two crown gears rotate at the same speed as the housing. Because of their special geometry, they have specifically unequal lever effects. Normally 60 percent of the engine torque goes to the rear differential and 40 percent to the front differential.

If the torques change because one axle loses grip, different speeds and axial forces occur inside the differential and the integrated plate packages are pressed together. The resulting self-locking effect now diverts the majority of the torque to the axle with the better traction; up to 85 percent can flow to the back. In the opposite scenario – if the rear axle has less traction – the same happens in reverse; now up to 70 percent of the torque is diverted to the front axle.

With this extremely broad torque distribution range, the crown-gear center differential surpasses its predecessors – grip becomes even better. Forces are redistributed without any time lag and absolutely consistently. The mechanical operating principle guarantees maximum efficiency and immediate response. Other strong points of the crown-gear differential are its compactness and low weight – at 4.8 kilograms (10.58 lb) it is roughly two kilograms (4.41 lb) lighter than the previous unit.

Like on rails: quattro with sport differential
As a complement to the new quattro drivetrain, the Audi quattro concept also features the sport differential, which actively distributes torque between the rear wheels. When turning into or accelerating in a curve, the majority of the torque flows to the outside wheel and pushes the vehicle into the curve, nipping the tendency to oversteer or understeer in the bud.

The sport differential is a state-of-the-art rear differential. A superposition gear comprising two sun gears and an internal gear was mounted on the left and the right of a conventional rear differential. It turns 10 percent faster than the drive shaft.

A multi-plate clutch in an oil bath and operated by an electrohydraulic actuator provides the power connection between the shaft and the superposition gear. When the clutch closes, it steplessly imposes the higher speed of the superposition stage on the outside wheel. The additional torque required in order to rotate faster is drawn away from the inside wheel via the differential. In this way nearly all of the torque can be directed to one wheel. The maximum difference between the wheels is 1,800 Nm (1,327.61 lb-ft).

Chassis
The high-performance Audi quattro concept dazzles with extreme driving dynamics. It reacts without hesitation, almost reflexively. Its handling is uncompromisingly precise; its stability guarantees maximum driving safety. The steering connects the driver with the road to provide sensitive, finely differentiated feedback.

The wide tracked chassis is rigorously tuned for performance. All of the key suspension components are made of aluminum, thus reducing the unsprung masses. The springs and dampers of the track-controlled trapezoidal link rear suspension are separated to improve response behavior. The links are mounted on a steel subframe on elastic bearings. The five-link front suspension processes the longitudinal and lateral forces separately. The rigid aluminum frame to which it is linked makes the front end extremely rigid.

Up front are anthracite gray, drilled carbon fiber-ceramic discs. They are gripped by red-anodized, six-piston fixed calipers. The ceramic discs are practically fade-free, extremely robust, powerful and durable. Furthermore, they are four kilograms (8.82 lb) lighter than steel discs despite their size.

The Audi quattro concept rolls on large cast aluminum wheels in seven twin-spoke design. The 9J x 20 wheels are shod with 275/30 tires. Like the Audi R8 LMS GT race car, the wheels of the Audi quattro concept have a central locking mechanism for fast changes.

The equipment and data specified in this document refer to the model range offered in Germany. Subject to change without notice; errors and omissions excepted.

The seven-speed S tronic in the Audi TT RS

October 11, 2010 in TT-RS Press Releases

INGOLSTADT, Germany, Oct 6, 2010 – The Audi TT RS, the top-of-the-range TT model, can now also be ordered with a seven-speed dual-clutch transmission. This enables the purist driving machine, which was developed by quattro GmbH, to make quite an impression with lightning-fast gear changes and a level of efficiency that is pioneering in its class. The TT RS CoupĂ© consumes an average of 8.5 liters (27.67 US mpg) of fuel per 100 km and emits just 197 g/km (317.04 g/mile) of CO2.

Alongside the version with six-speed manual transmission, Audi is now making the TT RS available with an S tronic seven-speed dual-clutch transmission which perfectly unites dynamism, comfort and efficiency. Shifts are completed within just a few hundredths of a second by changing between the two clutches, and are smooth and very comfortable, with no perceptible interruption in the power flow.

Designed for high efficiency at every speed: The seventh gear is configured as a high-geared overdrive which reduces engine speed, thus cutting fuel consumption. The driver can choose between two fully automatic modes and the manual mode in which he changes gear using the shift paddles on the steering wheel or with the selector lever. In addition, a launch control function offers virtually perfect acceleration from a standing start, with maximum turbo power and minimum wheel spin. This enables the TT RS with S tronic to accelerate even faster than with a manual transmission. The Coupé sprints from zero to 100 km/h (62.14 mph) in just 4.3 seconds. Top speed is governed electronically at 250 km/h (155.34 mph). This speed restriction can be removed as an option.

The unique 2.5-liter five-cylinder TFSI engine in the Audi TT RS received the “International Engine of the Year Award” in June 2010. Fitted with the Audi core technologies of turbocharging and FSI direct injection, this power pack delivers 250 kW (340 hp) between 5,400 and 6,500 rpm and reaches a maximum torque of 450 Nm (331.90 lb-ft) between 1,600 and 5,300 rpm. In conjunction with quattro permanent all-wheel drive and a high-performance chassis, the five-cylinder engine produces an outstanding road performance.

Deliveries of the TT RS with S tronic start in October. The Coupé costs 58,300 and the Roadster €61,150.

UrS4/UrS6 ECU Removal Procedure

October 5, 2010 in C4 UrS4/S6 FAQ

Removing the ECU in the Audi UrS4 and UrS6 isn’t terribly difficult. Simply follow the step-by-step photos below. Installation is the reverse of removal (of course).

Thanks to Jimmy Pribble (Formerly of UrS4dotCOM) for this FAQ